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309 Stainless Steel Tube

309 Stainless Steel Tube

309 stainless steel tube is the go-to solution for applications demanding exceptional resistance to oxidation, carburization, and thermal cycling up to 1.100°C (2.012°F). With elevated chromium (23%) and nickel (13%) content, this austenitic alloy outperforms 304/316 grades in furnace components, pyrolysis systems, and exhaust environments. Compliant with ASTM A213 and EN 10216-5. it delivers 30% longer service life in cyclic heat exposure compared to standard heat-resistant alloys.

Keywords: 309,

Standard: ASTM, AISI, DIN, EN, GB, JIS

Technique: Hot Rolled/Cold Rolled/Galvnized

Processing Service: Welding, Punching, Cutting

Available Size Range: Click here

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Description

Global Standards & Grades

Region Standard Grade
USA ASTM A213 UNS S30900
Europe EN 1.4828 X15CrNiSi20-12
Japan JIS SUS309S -
China GB/T 20878 06Cr23Ni13

Chemical Composition (Weight %)

Cr Ni C Mn Si P S Fe
22–24% 12–15% ≤0.20% ≤2.0% 1.0–2.5% ≤0.045% ≤0.03% Balance

Key Differentiators

Thermal Mastery:

Retains strength at 1.000°C (1.832°F) with oxidation resistance 3x better than 304.

Resists carburization in hydrocarbon-rich atmospheres (e.g., ethylene crackers).

Cyclic Stability:

Low thermal expansion coefficient (16.0 µm/m°C) minimizes warping during rapid heating/cooling.

Corrosion Defense:

PREN (Pitting Resistance): 22–24—superior to 316L in acidic flue gas condensates.

Fabrication Edge:

Pre-annealed at 1.050°C to prevent sigma phase formation during welding.

Mechanical Properties

Condition Tensile Strength Yield Strength Elongation Creep Limit (1.000h)
Room Temp 620–840 MPa 310 MPa (min) 40% (min) -
900°C 65 MPa 45 MPa 25% 28 MPa

Industry Applications

Heat Treatment: Radiant tubes, annealing furnace muffles, quenching baskets.

Energy: Biomass boiler superheaters, waste-to-energy incinerator ducts.

Chemicals: Ethylene cracking coils, syngas reformer tubes.

Automotive: Turbocharger housings, exhaust gas recirculation (EGR) systems.

Glass: Molten glass conveyance tubes, lehr rollers.

Fabrication Guidelines

Welding:

Use ER309/ER309L filler with 98% Ar + 2% N₂ shielding for sulfidation resistance.

Interpass temperature ≤150°C to avoid hot cracking.

Forming:

Hot-forming recommended above 1.100°C; cold-forming requires intermediate annealing.

Post-Treatment:

Solution anneal at 1.040–1.120°C followed by water quenching for carbide dissolution.

Frequently Asked Questions

Q1: How does 309 differ from 310 stainless tubes?

A1: 309 has lower nickel (13% vs. 19–22%) but higher silicon for better scaling resistance below 1.050°C. 310 excels in continuous extreme heat.

Q2: Is it suitable for cryogenic temperatures?

A2: No—use 304L/316L below -150°C. 309’s ductility drops sharply below -50°C.

Q3: What surface finishes optimize heat reflection?

A3: Electropolished (Ra ≤0.4 µm) or ceramic-coated (Al₂O₃) surfaces reduce radiant heat absorption.

Q4: Can it handle reducing atmospheres (e.g., H₂-rich)?

A4: Limited performance. Consider alloy 800H/HT for hydrogen embrittlement resistance.

Q5: What’s the maximum allowable sulfur content in service?

A5: ≤0.02% in fuel gases to prevent catastrophic sulfidation attack.

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